The Quality Inspector is responsible for delivering comprehensive quality assurance, inspection, testing, and sustainment services supporting the SOF GLSS contract. This role oversees compliance across mechanical, structural, and electrical disciplines from induction through final delivery.
Responsibilities
1. Electrical & Avionics Systems
Inspect and verify electrical/electronic wiring harnesses, cables, fiber optics, tubing, circuit panels, and subassemblies. Verify harness routing, bend radii, clamping, and contractual clearances against engineering documentation. Conduct dimensional inspections in accordance with industry standards and company quality procedures. Inspect and verify the avionics systems are operational in accordinance with the operators manual and specified technical data.
2. Structural & Mechanical Systems
Inspect structural, hydraulic, pneumatic, mechanical, and flight-control assemblies and bench build-ups for workmanship, drawing compliance, and specifications. Verify mating, framing, skinning, fasteners and riveting operations on airframes, fuselage sections, flight-control surfaces, and rotor blades. Conduct regular and superficial hardness testing to verify heat-treatment and material properties.
3. Modification Kits & Material Verification
Audit and inventory aircraft modification kits and hardware against Bills of Material (BOMs), engineering drawings, schematics, and work packages.
4. Surface Prep, Paint & Markings
Inspect aircraft prior to, during, and after washing, chemical stripping, surface preparation, and painting. Ensure approved chemicals, primers, topcoats, and process specifications are strictly utilized. Verify external markings, and decals for accurate dimensions, placement, and materials.
5. Final Integration, Acceptance & Final Delivery
Perform progressive and comprehensive compartment-by-compartment inspections of completed aircraft for FOD, tool control, completeness, clearances, and freedom of movement. Verify final assembly, component mating, system integration, and operational checkouts through final acceptance. Assist with or conduct aircraft weight-and-balance procedures utilizing certified scale kits and automated recording systems. Identify, document, and quarantine non-conforming items; initiate Non-Conformance Reports (NCRs) and collaborate on Material Review Board dispositions. Conduct internal process audits and work-instruction compliance checks under general supervision.